双组份打胶机操作时的详细步骤
双组份打胶机是生产中空、幕墙玻璃的专用设备,可一次完成二道密封中A、B组份混合与涂胶。下面就来看看双组份打胶机操作时的详细步骤吧。
The two-component gluing machine is a special equipment for the production of hollow and curtain wall glass. It can complete the mixing and gluing of components a and B in the secondary sealing at one time. Let's take a look at the detailed steps of the operation of the two-component gluing machine.
1、接通气源:
1. Connect the air source:
源接通,调节减压阀0.4~0.6Mpa,检查系统有无漏气现象。然后试运行以下动作:(1)A泵提升;(2)A泵充气;(3)B泵提升;(4)B泵充气。注意:提升气缸提升时,如果两气缸不同步,请下降原点后重新操作。
Connect the source, adjust the pressure reducing valve to 0.4 ~ 0.6MPa, and check the system for air leakage. Then try to run the following actions: (1) pump a is lifted; (2) Pump a is inflated; (3) B pump lifting; (4) B pump inflates. Note: when lifting the lifting cylinder, if the two cylinders are not synchronized, please lower to the original point and then operate again.
2、将A、B组份胶桶就位,并与A、B胶泵的轴线对中。
2. Put the rubber drums of components a and B in place and align them with the axes of a and B rubber pumps.
以A组份为例:
Take component A as an example:
1)操作手动转阀,将A泵提升,提升过程中观察各管路有无拉伸过紧处。
1) Operate the manual rotary valve to lift pump a to. During the lifting process, observe whether each pipeline is stretched and tightened.
2)将胶桶放置在A泵压胶盘下,开启胶桶,将其中塑料袋外翻桶外,胶面塑料片取出。
2) Place the rubber bucket under the pressure plate of pump a, open the rubber bucket, turn the plastic bag out of the bucket, and take out the plastic sheet on the rubber surface.
3)使A泵压盘缓慢下降,压盘入桶时应使其与桶口对准,将压胶盘排气口打开,直到压盘接触胶面。待压盘内气体全部排放完并有少量胶从排气口溢出时,即可关闭排气阀。(提升开关保持下压状态)
3) Slowly lower the pressure plate of pump A. when the pressure plate is put into the barrel, align it with the barrel mouth, and open the exhaust port of the pressure plate until the pressure plate contacts the rubber surface. When the gas in the pressure plate is completely discharged and a small amount of glue overflows from the exhaust port, the exhaust valve can be closed. (lift switch remains depressed)
4)开机试打胶:将主泵气源开关打开,按下胶枪开关,直A泵里空气排净枪口处出胶连续时停止。
4) Start up and try to apply glue: turn on the air source switch of the main pump and press the glue gun switch until the air in pump a is exhausted and the glue is continuously discharged from the gun mouth.
用同样的方法操作B泵。
Operate pump B in the same way.
4、打胶操作:
4. Gluing operation:
1)松开比例杠杆上的比例泵锁紧螺钉,将比例泵内外调整所需比例。只有当A胶和B胶的配比达到正常值时,才可进行下面的操作。
1) Loosen the locking screw of the proportional pump on the proportional lever and adjust the inside and outside of the proportional pump to the required proportion. Only when the ratio of glue a and glue B reaches the normal value can the following operations be carried out.
2)置选择旋钮于A、B泵开,将胶枪出口对准两片玻璃的中缝,打开胶枪开关,以适当速度平稳地移动胶枪使玻璃槽内的双组份胶填满充实为佳。打胶结束时关闭胶枪。
2) Set the selection knob on pump a and pump B, align the glue gun outlet with the middle seam of the two pieces of glass, turn on the glue gun switch, and move the glue gun smoothly at an appropriate speed to fill the two-component glue in the glass tank. Close the glue gun at the end of gluing.
5、更换胶桶:
5. Replace the rubber barrel:
1)当胶桶内的胶用完时,应立即关闭A、B开关,停止打胶。
1) When the glue in the glue barrel is used up, turn off the switches a and B immediately and stop the glue application.
2)打开A(或B)胶泵充气开关,选择A(或B)胶泵提升机构为上升位置,点动旋钮使压盘慢慢提起,此时应注意:胶桶尽量不要离开底盘,直压盘完全脱离胶桶时关闭A(或B)胶泵的充气开关。
2) Turn on the inflation switch of a (or b) rubber pump, select the lifting mechanism of a (or b) rubber pump as the rising position, and jog the knob to slowly lift the pressure plate. At this time, it should be noted that the rubber barrel should not leave the chassis as far as possible until the pressure plate is completely separated from the rubber barrel. Turn off the inflation switch of a (or b) rubber pump.
3)撤出空桶,将新胶桶置于工作位置,重复第3、4、项操作。
3) Withdraw the empty barrel, put the new rubber barrel at the working position, and repeat the operations in Items 3, 4 and 4.
1、胶枪:因双组份胶是由两种胶混合而成的,其凝固速度与环境温度和A、B胶的比例有关,混合后的胶一般在20分钟之内就会反应固化。所以,当设备在正常打胶后,20分钟之内不使用就必须将混合后的胶冲洗出来,以免堵塞混胶器和胶枪。
1. Glue gun: since the two-component glue is composed of two kinds of glue, its solidification speed is related to the ambient temperature and the ratio of glue a and B, and the mixed glue will be cured within 20 minutes. Therefore, when the equipment is not used within 20 minutes after normal gluing, the mixed glue must be washed out to avoid blocking the glue mixer and glue gun.
具体操作:将B泵关闭,打开B胶回流开关然后打开胶枪,胶条为白色即可。
Specific operation: turn off the B pump, turn on the B glue return switch, and then turn on the glue gun until the glue strip is white.
In addition, the amount of impurities in the adhesive produced by different two-component adhesive manufacturers is different. According to the actual situation, it is recommended to clean the filter screen and one-way check valve of component B once every two groups. For more information, please visit our website http://www.jntiannuo.com consulting service
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